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Hinged carton with inner floor returns
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

DM-INNER-RETURN-HINGED-01Mailer

Hinged carton with inner floor returns dieline

A hinged-lid tray whose side walls roll in and fold across the floor as overlapping inner returns. A parametric template — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside260 × 180 × 70 mm
Outside263.2 × 183.2 × 73.2 mm
Flat blank772.4 × 525 mm
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Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
DM-INNER-RETURN-HINGED-01
Inside size
Length 260 · Width 180 · Height 70 mm
Size range
Length 80–500 · Width 60–400 · Height 25–200 mm
Manufacturing
261.6 × 181.6 × 71.6 mm score to score · inside vs outside sizes
Parts
One blank
Board area
0.231 m² · about 1 up on a 720 × 1020 mm sheet
Default board
E-flute white / kraft · 1.6 mm caliper
Board options
E-flute WE-flute KF-fluteSBS 350SBS 18 pt
Good for
inner return cartondouble floor boxhinged lid trayreinforced floorself-locking traydoubled walls

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Crease
  • Cut
  • Glue area
  • Bleed 3 mm
Hinged carton with inner floor returns flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes of this DM-INNER-RETURN-HINGED-01 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (1.6 mm for E-flute white / kraft). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
Base260 × 180L × W
Front260 × 70L × H
Back260 × 70L × H
Side wall ×270 × 180H × W
Lid260 × 180L × W
Glue flap ×466 × 20–
Wall roll ×23.2 × 174.8–
Lid tuck249.6 × 25–
Wall inner ply65.2 × 174.8–
Wall inner ply66.8 × 174.8H − 2T × –
Inner floor return ×2117 × 174.8–

Adjustable in the editor

Beyond the size and board, this structure exposes 2 options; the template and 3D preview follow each change.

  • Floor return depthmm
  • Lid tuck depthmm

Ready-sized hinged carton with inner floor returns presets

The same structure with sizes, boards and options set for a use.

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All mailer templates

Make this hinged carton with inner floor returns yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.