Skip to content
DielineMaker
Start designing free
#10 envelope
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

Parametric structureCards & tags

#10 envelope dieline

The standard 9.5 × 4.125 in US business envelope for a letter folded in three. A ready-sized preset of the board envelope — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside241 × 105 mm
Outside241 × 105 mm
Flat blank265 × 238.1 mm
Download the dielinePro
Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
—
Inside size
Width 241 · Height 105 mm
Size range
Width 90–400 · Height 60–350 mm
Manufacturing
241 × 105 mm score to score · inside vs outside sizes
Parts
One blank
Board area
0.058 m² · about 8 up on a 720 × 1020 mm sheet
Default board
SBS white board 300 g · 0.42 mm caliper
Board options
SBS 300SBS 350Kraft 350GD2 350FBB 400Black 350Paper 170F-fluteSBS 18 pt
Good for
#10no. 10businessletterinvoicepostalmailerenveloperetained slit envelopecurved slit envelope

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Crease
  • Cut
  • Glue area
  • Bleed 3 mm
#10 envelope flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (0.42 mm for SBS white board 300 g). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
Front241 × 105L × H
Back241 × 103.7L × H − 1.3
Side seal ×212 × 101.7–
Closing flap241 × 29.4L × –

Adjustable in the editor

Beyond the size and board, this structure exposes 9 options; the template and 3D preview follow each change.

  • Flap shape3 options
  • Flap depthmm
  • Peel & seal stripon / off
  • Side seal widthmm
  • Retained slit lockon / off
  • Address windowon / off
  • Thumb notchon / off
  • Tear stripon / off
  • Fastener3 options

The board envelope family

The same structure with sizes, boards and options set for a use.

All 23 board envelope templates

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All cards & tags templates

Make this #10 envelope yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.