Preset
The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.
Mailer box dieline
The e-commerce favourite: rolled double end walls lock the corners and the lid tucks in at the front. A parametric template — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans
- Reference
- DM-ROLL-END-MAILER-01
- Inside size
- Length 250 · Width 180 · Height 60 mm
- Size range
- Length 60–600 · Width 40–450 · Height 20–250 mm
- Manufacturing
- 264.4 × 181.6 × 61.6 mm score to score · inside vs outside sizes
- Parts
- One blank
- Board area
- 0.212 m² · about 1 up on a 720 × 1020 mm sheet
- Default board
- E-flute white / kraft · 1.6 mm caliper
- Board options
- E-flute WE-flute KF-fluteB-fluteSBS 350FBB 400Kraft 350Black 350SBS 18 pt
- Good for
The flat dieline
Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.
- Crease
- Cut
- Bleed 3 mm

How the blank is sized
Score-to-score panel sizes of this DM-ROLL-END-MAILER-01 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (1.6 mm for E-flute white / kraft). Change the size or board in the editor and every panel is recalculated.
| Panel | Size (mm) | Formula |
|---|---|---|
| Base | 264.4 × 181.6 | – × W + T |
| Front | 264.4 × 60.8 | – × H + T/2 |
| Back | 264.4 × 61.6 | – × H + T |
| Front ear ×2 | 60 × 56.8 | H × H − 2T |
| Back ear ×2 | 60 × 56.8 | H × H − 2T |
| Left end | 60 × 181.6 | H × W + T |
| Left end roll | 3.2 × 178.4 | – × W − T |
| Left end (inside) | 60 × 178.4 | H × W − T |
| Right end | 60 × 181.6 | H × W + T |
| Right end roll | 3.2 × 178.4 | – × W − T |
| Right end (inside) | 60 × 178.4 | H × W − T |
| Lid | 264.4 × 179.2 | – × W − T/2 |
| Lid ear ×2 | 58.4 × 174.4 | H − T × – |
| Front tuck | 251.6 × 50 | L + T × – |
Adjustable in the editor
Beyond the size and board, this structure exposes 8 options; the template and 3D preview follow each change.
- Front tuck depthmm
- Lid earson / off
- Lid ear depthmm
- Front tuck end earson / off
- Lock tonguescount
- Thumb notchon / off
- Notch radiusmm
- Tear strip opening2 options
Ready-sized mailer box presets
The same structure with sizes, boards and options set for a use.
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Similar structures
Other structures built in a similar way, matched on code family, category, closures and proportions.
Make this mailer box yours
Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.





