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0427 — Roll-end mailer with tuck end ears
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

FEFCO 0427Mailer

0427 — Roll-end mailer with tuck end ears dieline

Locked rolled ends, lid side flaps and quarter-round end ears on the front tuck. A ready-sized preset of the mailer box — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside300 × 220 × 40 mm
Outside316 × 223.2 × 43.2 mm
Flat blank480.8 × 558 mm
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Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
FEFCO 0427
Inside size
Length 300 · Width 220 · Height 40 mm
Size range
Length 60–600 · Width 40–450 · Height 20–250 mm
Manufacturing
314.4 × 221.6 × 41.6 mm score to score · inside vs outside sizes
Parts
One blank
Board area
0.233 m² · about 1 up on a 720 × 1020 mm sheet
Default board
E-flute kraft / kraft · 1.6 mm caliper
Board options
E-flute WE-flute KF-fluteB-fluteSBS 350FBB 400Kraft 350Black 350SBS 18 pt
Good for
0427fefco 0427roll end mailermailerroll end tuck toprette-commerceecommerceshipping boxsubscription box

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Crease
  • Cut
  • Bleed 3 mm
0427 — Roll-end mailer with tuck end ears flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes of this FEFCO 0427 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (1.6 mm for E-flute kraft / kraft). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
Base314.4 × 221.6– × W + T
Front314.4 × 40.8– × H + T/2
Back314.4 × 41.6– × H + T
Front ear ×240 × 36.8H × H − 2T
Back ear ×240 × 36.8H × H − 2T
Left end40 × 221.6H × W + T
Left end roll3.2 × 218.4– × W − T
Left end (inside)40 × 218.4H × W − T
Right end40 × 221.6H × W + T
Right end roll3.2 × 218.4– × W − T
Right end (inside)40 × 218.4H × W − T
Lid314.4 × 219.2– × W − T/2
Lid ear ×238.4 × 214.4H − T × –
Front tuck301.6 × 34.8L + T × –
Front tuck end ear ×234.8 × 34.8–

Adjustable in the editor

Beyond the size and board, this structure exposes 7 options; the template and 3D preview follow each change.

  • Front tuck depthmm
  • Lid earson / off
  • Lid ear depthmm
  • Front tuck end earson / off
  • Lock tonguescount
  • Thumb notchon / off
  • Tear strip opening2 options

The mailer box family

The same structure with sizes, boards and options set for a use.

All 33 mailer box templates

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All mailer templates

Make this 0427 — roll-end mailer with tuck end ears yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.