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Six-cavity retained-flap insert
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

DM-RETAINED-FLAP-GRID-01Trays & lids

Six-cavity retained-flap insert dieline

A standing insert with a grid of cavities whose cut-out flaps are kept and folded down to cradle each product. A ready-sized preset of the retained-flap insert grid — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside240 × 160 × 40 mm
Outside240 × 160 × 40 mm
Flat blank341.6 × 265.6 mm
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Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
DM-RETAINED-FLAP-GRID-01
Inside size
Box inside length 240 · Box inside width 160 · Insert height 40 mm
Size range
Box inside length 40–500 · Box inside width 40–400 · Insert height 10–150 mm
Manufacturing
240 × 160 × 40 mm score to score · inside vs outside sizes
Parts
One blank
Board area
0.078 m² · about 6 up on a 720 × 1020 mm sheet
Default board
E-flute white / kraft · 1.6 mm caliper
Board options
SBS 350Kraft 350FBB 400Black 350SBS 300GD2 350F-fluteE-flute WE-flute KSBS 18 pt
Good for
sixgift setretained flap insertcavity flap insertgrid insertfolded cavity inserttwo row insertflap pocket insertno waste insert

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Crease
  • Cut
  • Bleed 3 mm
Six-cavity retained-flap insert flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes of this DM-RETAINED-FLAP-GRID-01 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (1.6 mm for E-flute white / kraft). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
Insert platform237.6 × 157.6L − 2·fit × W − 2·fit
Back leg237.6 × 40– × insert height
Back foot237.6 × 14L − 1.5T × –
Front leg237.6 × 40– × insert height
Front foot237.6 × 14L − 1.5T × –
Left leg40 × 154.4– × insert height
Left foot12 × 154.4–
Right leg40 × 154.4– × insert height
Right foot12 × 154.4–
Retained cavity flap ×650 × 44.5–

Adjustable in the editor

Beyond the size and board, this structure exposes 7 options; the template and 3D preview follow each change.

  • Cavity lengthmm
  • Cavity widthmm
  • Columnscount
  • Rowscount
  • Retained flaps2 options
  • Flap dropmm
  • Food contacton / off

The retained-flap insert grid family

The same structure with sizes, boards and options set for a use.

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All trays & lids templates

Make this six-cavity retained-flap insert yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.