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DielineMaker
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Chocolate gift mailer 200×150×40
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

DM-FRONT-LOCK-MAILER-01Mailer

Chocolate gift mailer 200×150×40 dieline

Board mailer for a box of truffles or a bar trio. A ready-sized preset of the front-lock mailer — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside200 × 150 × 40 mm
Outside206 × 153.3 × 41.2 mm
Flat blank367.8 × 437.4 mm
Download the dielinePro
Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
DM-FRONT-LOCK-MAILER-01
Inside size
Length 200 · Width 150 · Height 40 mm
Size range
Length 80–600 · Width 50–450 · Height 25–250 mm
Manufacturing
205.4 × 152.7 × 40.6 mm score to score · inside vs outside sizes
Parts
One blank
Board area
0.128 m² · about 2 up on a 720 × 1020 mm sheet
Default board
Folding boxboard 400 g · 0.6 mm caliper
Board options
E-flute WE-flute KF-fluteB-fluteSBS 350FBB 400Kraft 350Black 350SBS 18 pt
Good for
chocolategiftcorporate giftconfectionerymailerroll enddouble frontfront lockcherry locklocking tabs

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Crease
  • Cut
  • Bleed 3 mm
Chocolate gift mailer 200×150×40 flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes of this DM-FRONT-LOCK-MAILER-01 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (0.6 mm for Folding boxboard 400 g). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
Base205.4 × 152.7–
Front205.4 × 40– × H
Front roll201.8 × 2.1–
Front (inside)201.8 × 40– × H
Back205.4 × 40.6– × H + T
Front ear ×240 × 38.4H × –
Back ear ×240 × 38.4H × –
Left end40 × 152.7H × –
Left end roll1.2 × 151.5–
Left end (inside)40 × 151.5H × –
Right end40 × 152.7H × –
Right end roll1.2 × 151.5–
Right end (inside)40 × 151.5H × –
Lid205.4 × 162–
Lid ear ×239.4 × 150.1H − T × –
Lock tab ×225.7 × 10–

Adjustable in the editor

Beyond the size and board, this structure exposes 8 options; the template and 3D preview follow each change.

  • Lock tabscount
  • Tab widthmm
  • Tab depthmm
  • Lid earson / off
  • Lid ear depthmm
  • Lock tonguescount
  • Pull tabon / off
  • Pull tab radiusmm

The front-lock mailer family

The same structure with sizes, boards and options set for a use.

All 20 front-lock mailer templates

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All mailer templates

Make this chocolate gift mailer 200×150×40 yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.