Skip to content
DielineMaker
Start designing free
A5 bundle mailing envelope — Poly mailer
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

Parametric structureMailer

A5 bundle mailing envelope — Poly mailer dieline

Editable 190 × 260 mm starting point using poly mailer. Adjust the dimensions to your product before prototyping. A ready-sized preset of the poly mailer — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside190 × 260 mm
Outside190 × 260 mm
Flat blank190 × 560 mm
Download the dielinePro
Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
—
Inside size
Width 190 · Length 260 mm
Size range
Width 100–600 · Length 120–800 mm
Manufacturing
190 × 260 mm score to score · inside vs outside sizes
Parts
One blank
Board area
0.106 m² · about 5 up on a 720 × 1020 mm sheet
Default board
White PET / PE laminate · 0.09 mm caliper
Board options
White PET/PEMet PET/PEKraft/PE
Good for
a5notebookenvelopepoly mailermailing bagcourier bagplastic mailermailere-commerceshipping

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Crease
  • Cut
  • Bleed 3 mm
A5 bundle mailing envelope — Poly mailer flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (0.09 mm for White PET / PE laminate). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
Front190 × 260L × H
Flap190 × 40L × –
Back190 × 260L × H

Adjustable in the editor

Beyond the size and board, this structure exposes 5 options; the template and 3D preview follow each change.

  • Flapmm
  • Side sealsmm
  • Second adhesive strip for returnson / off
  • Tear-open stripon / off
  • Fill%

The poly mailer family

The same structure with sizes, boards and options set for a use.

All 18 poly mailer templates

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All mailer templates

Make this a5 bundle mailing envelope — poly mailer yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.