

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.
Bike light hanging carton — Tuck top hanger dieline
Editable 80 × 45 × 125 mm starting point using tuck top hanger. Adjust the dimensions to your product before prototyping. A ready-sized preset of the tuck top hanger — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans
- Reference
- ECMA A20.20.03.01
- Inside size
- Length 80 · Width 45 · Height 125 mm
- Size range
- Length 25–250 · Width 10–150 · Height 20–400 mm
- Manufacturing
- 80.5 × 45.5 × 125.5 mm score to score · inside vs outside sizes
- Parts
- One blank
- Board area
- 0.052 m² · about 6 up on a 720 × 1020 mm sheet
- Default board
- SBS white board 350 g · 0.5 mm caliper
- Board options
- SBS 350SBS 300FBB 400GD2 350Kraft 350Black 350SBS 18 pt
- Good for
The flat dieline
Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.
- Reverse crease
- Crease
- Cut
- Glue area
- Bleed 3 mm

How the blank is sized
Score-to-score panel sizes of this ECMA A20.20.03.01 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (0.5 mm for SBS white board 350 g). Change the size or board in the editor and every panel is recalculated.
| Panel | Size (mm) | Formula |
|---|---|---|
| Front | 80.5 × 125.5 | L + T × H + T |
| Left side | 45.5 × 125.5 | W + T × H + T |
| Back | 80.5 × 125.5 | L + T × H + T |
| Right side | 45 × 125.5 | W × H + T |
| Glue flap | 12 × 125.5 | – × H + T |
| Top dust flap | 45.5 × 30 | W + T × – |
| Top dust flap | 45 × 30 | W × – |
| Bottom closure | 80.5 × 44.5 | L + T × W − T |
| Bottom tuck | 79.5 × 15 | L − T × – |
| Bottom dust flap | 45.5 × 30 | W + T × – |
| Bottom dust flap | 45 × 30 | W × – |
| Hang header | 80.5 × 35 | L + T × – |
| Header back ply | 68.5 × 35 | – |
| Top closure | 80.5 × 43.5 | L + T × – |
| Top tuck | 79.5 × 15 | L − T × – |
Adjustable in the editor
Beyond the size and board, this structure exposes 11 options; the template and 3D preview follow each change.
- Bottom3 options
- Tuck depthmm
- Slit lockon / off
- Thumb notchon / off
- Notch radiusmm
- Windowon / off
- Header panel2 options
- Header heightmm
- Header cornersmm
- Hang hole4 options
- Hole from topmm
The tuck top hanger family
The same structure with sizes, boards and options set for a use.

Preset
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Similar structures
Other structures built in a similar way, matched on code family, category, closures and proportions.
Make this bike light hanging carton — tuck top hanger yours
Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.





