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Fully wrapped mailer box
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

DM-FULL-WRAP-01Mailer

Fully wrapped mailer box dieline

200 × 150 × 80 mm box: corner tabs, side flaps, inner cover and an outer cover lapped down the front with a finger tongue. A ready-sized preset of the fully wrapped mailer — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside200 × 150 × 80 mm
Outside201 × 152 × 82.5 mm
Flat blank483.6 × 561 mm
Download the dielinePro
Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
DM-FULL-WRAP-01
Inside size
Length 200 · Width 150 · Depth 80 mm
Size range
Length 60–600 · Width 40–450 · Depth 3–150 mm
Manufacturing
201 × 151 × 81.5 mm score to score · inside vs outside sizes
Parts
One blank
Board area
0.162 m² · about 1 up on a 720 × 1020 mm sheet
Default board
SBS white board 350 g · 0.5 mm caliper
Board options
SBS 350FBB 400Kraft 350GD2 350SBS 300E-flute KF-fluteSBS 18 pt
Good for
mailer boxgift boxlockfully wrapped envelopefull wrap mailerwrap around mailerlocking envelopeapparel mailerapparel sleeve boxbook wrap

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Crease
  • Cut
  • Glue area
  • Bleed 3 mm
Fully wrapped mailer box flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes of this DM-FULL-WRAP-01 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (0.5 mm for SBS white board 350 g). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
Base201 × 151L + 2T × W + 2T
Left81 × 150H + 2T × W
Side flap ×260.3 × 149– × W − 2T
Right81 × 150H + 2T × W
Corner tab ×479.5 × 30H − T × –
Front201 × 81.5L + 2T × –
Back201 × 82L + 2T × –
Inner cover199 × 62L − 2T × –
Outer cover199 × 151.5L − 2T × –
Closing lap199 × 33L − 2T × –

Adjustable in the editor

Beyond the size and board, this structure exposes 8 options; the template and 3D preview follow each change.

  • Closing lapmm
  • Finger tongueon / off
  • Tear stripon / off
  • Inner cover depthmm
  • Tapered inner coveron / off
  • Outer cover depthmm
  • Outer cover cornersmm
  • Side flap depthmm

The fully wrapped mailer family

The same structure with sizes, boards and options set for a use.

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All mailer templates

Make this fully wrapped mailer box yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.