Preview image
The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.
Parametric structureDisplay
Keychain packaging header card dieline
80 × 40 mm folded header with a euro slot for a bagged keychain. Staple through both plies below the slot; the bag and keychain are supplied separately. A ready-sized preset of the header card — change the length, width and height and every panel, tuck and glue flap is redrawn to match.
Inside80 × 40 mm
Outside80 × 40 mm
Flat blank80 × 80 mm
Download the dielinePro
Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans
- Reference
- —
- Structure
- Header card
- Inside size
- Width 80 · Folded height 40 mm
- Size range
- Width 40–300 · Folded height 20–150 mm
- Manufacturing
- 80 × 40 mm score to score · inside vs outside sizes
- Parts
- One blank
- Board area
- 0.006 m² · about 88 up on a 720 × 1020 mm sheet
- Default board
- SBS white board 350 g · 0.5 mm caliper
- Board options
- SBS 350SBS 300FBB 400Kraft 350Black 350GD2 350SBS 18 pt
- Good for
The flat dieline
Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.
- Crease
- Cut
- Bleed 3 mm
How it folds
The keychain packaging header card erects in 1 step, in the order the creases are scored to take. The editor plays the same sequence in 3D and lights each step’s creases on the dieline.
- 1Fold the walls upBack ply
How the blank is sized
Score-to-score panel sizes at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (0.5 mm for SBS white board 350 g). Change the size or board in the editor and every panel is recalculated.
| Panel | Size (mm) | Formula |
|---|---|---|
| Front ply | 80 × 40 | W × H |
| Back ply | 80 × 40 | W × Back ply |
Adjustable in the editor
Beyond the size and board, this structure exposes 4 options; the template and 3D preview follow each change.
- Hang hole3 options
- Slot widthmm
- Back plymm
- Corner radiusmm
The header card family
The same structure with sizes, boards and options set for a use.
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Before you choose this template
Size, materials, downloads and production checks.
Will the keychain packaging header card dieline fit my product?
80 × 40 mm folded header with a euro slot for a bagged keychain. Staple through both plies below the slot; the bag and keychain are supplied separately. The default dimensions in inside-size mode are Width 80 mm, Folded height 40 mm. Measure your product and any inserts or wrapping, then set the template size. Check a physical sample with your contents before ordering production.
Can I change the size and design?
Yes. The supported ranges are Width 40–300 mm, Folded height 20–150 mm. At the default settings, the editor also exposes Hang hole, Slot width, Back ply, Corner radius. Add your own artwork and preview the result in 3D. The template geometry is rebuilt when its dimensions change.
Which materials can I choose?
The default is SBS white board 350 g (0.5 mm caliper). This structure allows SBS white board 350 g, SBS white board 300 g, Folding boxboard 400 g, Kraft board 350 g, Black-core board 350 g, Grey-back duplex 350 g, SBS white board 18 pt. Select the stock before checking fit, and ask your converter to confirm the grade and caliper for the intended product.
Which files can I download?
The template page offers dimensioned PDF, Illustrator (.ai via script), layered SVG and DXF cutting and crease geometry. After adding artwork in the editor, you can export a print-ready PDF and review the bleed, safe areas and dieline layers with your printer.
Is this dieline free?
Browsing the previews is free, and you can customize the template after signing in with Google. Template and print-file downloads require a Pro or Business plan. The Free plan allows one eligible download every 8 hours; free mockups, renders and videos carry a watermark. See the pricing page for the current plans.
Can I send the download straight to production?
Use the file as a starting point for a printer or converter review. Confirm the finished dimensions, stock, crease and cutting setup, assembly, bleed and artwork, then approve a physical sample. The 3D preview does not test strength, transit performance or suitability for particular contents.
Similar structures
Other structures built in a similar way, matched on code family, category, closures and proportions.
Make this keychain packaging header card yours
Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.