Preset
Preview image
The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.
DM-MAILER-INSERT-01Mailer
Mailer with insert dieline
A roll-end mailer with a fitted cradle: a platform on folded legs with die-cut cavities sized to your products, so nothing rattles in transit. A parametric template — change the length, width and height and every panel, tuck and glue flap is redrawn to match.
Inside150 × 110 × 45 mm
Outside166 × 113.2 × 48.2 mm
Flat blank350.8 × 336.8 mm
Download the dielinePro
Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans
- Reference
- DM-MAILER-INSERT-01
- Inside size
- Length 150 · Width 110 · Height 45 mm
- Size range
- Length 80–500 · Width 60–400 · Height 25–200 mm
- Manufacturing
- 164.4 × 111.6 × 46.6 mm score to score · inside vs outside sizes
- Parts
- 2 parts — Box, Insert
- Board area
- 0.117 m² · about 4 up on a 720 × 1020 mm sheet
- Default board
- E-flute white / kraft · 1.6 mm caliper
- Board options
- E-flute WE-flute KF-fluteB-fluteSBS 350FBB 400Kraft 350Black 350SBS 18 pt
- Good for
The flat dieline
Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.
- Crease
- Cut
- Bleed 3 mm
How the blank is sized
Score-to-score panel sizes of this DM-MAILER-INSERT-01 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (1.6 mm for E-flute white / kraft). Change the size or board in the editor and every panel is recalculated.
| Panel | Size (mm) | Formula |
|---|---|---|
| BaseBox | 164.4 × 111.6 | – × W + T |
| FrontBox | 164.4 × 45.8 | – × H + T/2 |
| BackBox | 164.4 × 46.6 | – × H + T |
| Front ear ×2Box | 45 × 41.8 | – × H − 2T |
| Back ear ×2Box | 45 × 41.8 | – × H − 2T |
| Left endBox | 45 × 111.6 | H × W + T |
| Left end rollBox | 3.2 × 108.4 | – × W − T |
| Left end (inside)Box | 45 × 108.4 | H × W − T |
| Right endBox | 45 × 111.6 | H × W + T |
| Right end rollBox | 3.2 × 108.4 | – × W − T |
| Right end (inside)Box | 45 × 108.4 | H × W − T |
| LidBox | 164.4 × 109.2 | – × W − T/2 |
| Lid ear ×2Box | 23.6 × 104.4 | – |
| Front tuckBox | 151.6 × 23.6 | L + T × – |
| Pose rigInsert | 100 × 54.5 | – |
| Insert platformInsert | 100 × 54.5 | L − 2·fit × W − 2·fit |
8 more panels are listed in the editor’s structure step.
Adjustable in the editor
Beyond the size and board, this structure exposes 16 options; the template and 3D preview follow each change.
- Cavities3 options
- Product lengthmm
- Product widthmm
- Product diametermm
- Product heightmm
- Columnscount
- Rowscount
- Insert heightmm
- Cavity cornersmm
- Finger notcheson / off
- Front tuck depthmm
- Lid earson / off
- Lid ear depthmm
- Lock tonguescount
- Thumb notchon / off
- Notch radiusmm
Ready-sized mailer with insert presets
The same structure with sizes, boards and options set for a use.
- Preset
Preset
Preset
Preset
Preset
Preset
Preset
Similar structures
Other structures built in a similar way, matched on code family, category, closures and proportions.
Make this mailer with insert yours
Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.