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Four-jar gift mailer
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

DM-MAILER-INSERT-01Mailer

Four-jar gift mailer dieline

Round cavities for four 65 mm jars or candles. A ready-sized preset of the mailer with insert — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside200 × 200 × 80 mm
Outside216 × 203.2 × 83.2 mm
Flat blank540.8 × 605.2 mm
Download the dielinePro
Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
DM-MAILER-INSERT-01
Inside size
Length 200 · Width 200 · Height 80 mm
Size range
Length 80–500 · Width 60–400 · Height 25–200 mm
Manufacturing
214.4 × 201.6 × 81.6 mm score to score · inside vs outside sizes
Parts
2 parts — Box, Insert
Board area
0.305 m² · about 1 up on a 720 × 1020 mm sheet
Default board
E-flute kraft / kraft · 1.6 mm caliper
Board options
E-flute WE-flute KF-fluteB-fluteSBS 350FBB 400Kraft 350Black 350SBS 18 pt
Good for
jarshoneypreservescandlegift setmailerinsertcradleproduct insertfitted insert

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Crease
  • Cut
  • Bleed 3 mm
Four-jar gift mailer flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes of this DM-MAILER-INSERT-01 blank at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (1.6 mm for E-flute kraft / kraft). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
BaseBox214.4 × 201.6–
FrontBox214.4 × 80.8– × H + T/2
BackBox214.4 × 81.6– × H + T
Front ear ×2Box80 × 76.8– × H − 2T
Back ear ×2Box80 × 76.8– × H − 2T
Left endBox80 × 201.6H × –
Left end rollBox3.2 × 198.4–
Left end (inside)Box80 × 198.4H × –
Right endBox80 × 201.6H × –
Right end rollBox3.2 × 198.4–
Right end (inside)Box80 × 198.4H × –
LidBox214.4 × 199.2–
Lid ear ×2Box42 × 194.4–
Front tuckBox201.6 × 42–
Pose rigInsert100 × 91.4–
Insert platformInsert100 × 106.2L − 2·fit × W − 2·fit

8 more panels are listed in the editor’s structure step.

Adjustable in the editor

Beyond the size and board, this structure exposes 16 options; the template and 3D preview follow each change.

  • Cavities3 options
  • Product lengthmm
  • Product widthmm
  • Product diametermm
  • Product heightmm
  • Columnscount
  • Rowscount
  • Insert heightmm
  • Cavity cornersmm
  • Finger notcheson / off
  • Front tuck depthmm
  • Lid earson / off
  • Lid ear depthmm
  • Lock tonguescount
  • Thumb notchon / off
  • Notch radiusmm

The mailer with insert family

The same structure with sizes, boards and options set for a use.

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All mailer templates

Make this four-jar gift mailer yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.