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Jigsaw puzzle box (500 pieces)
Preview image

The real blank at this size, folded by the same engine as the studio. The artwork is a sample from a fictional brand — swap in your own in the editor.

Parametric structureTrays & lids

Jigsaw puzzle box (500 pieces) dieline

Full-depth lid for a 500-piece puzzle, 255 × 180 × 50 mm. A ready-sized preset of the telescope box — change the length, width and height and every panel, tuck and glue flap is redrawn to match.

Inside255 × 180 × 50 mm
Outside262.8 × 183.9 × 51 mm
Flat blank362.8 × 283.9 mm
Download the dielinePro
Flat dieline preview

Sign in to download. Dieline downloads are part of Pro: PDF, Illustrator, SVG and DXF, cut, crease and bleed on separate layers, without a watermark. See plans

Reference
—
Inside size
Length 255 · Width 180 · Height 50 mm
Size range
Length 40–700 · Width 30–500 · Height 15–300 mm
Manufacturing
257.4 × 180.5 × 50.2 mm score to score · inside vs outside sizes
Parts
2 parts — Base, Lid
Board area
0.204 m² · about 3 up on a 720 × 1020 mm sheet
Default board
Grey-back duplex 350 g · 0.48 mm caliper
Board options
FBB 400SBS 350Kraft 350Black 350GD2 350E-flute KE-flute WF-fluteSBS 18 pt
Good for
puzzlejigsaw500 piecesgamefamilytelescopetwo piecelid and baselid and trayshoe box

The flat dieline

Exactly what the downloads contain, drawn from the template at its default size, with a 3 mm bleed. How to read a dieline.

  • Reverse crease
  • Crease
  • Cut
  • Bleed 3 mm
Jigsaw puzzle box (500 pieces) flat dieline with cut and crease lines

How the blank is sized

Score-to-score panel sizes at the default size, with the formula each one follows. L, W and H are the inside dimensions; T is the board caliper (0.48 mm for Grey-back duplex 350 g). Change the size or board in the editor and every panel is recalculated.

PanelSize (mm)Formula
BaseBase257.4 × 180.5– × W + T
FrontBase257.4 × 50.2– × H + T/2
BackBase257.4 × 50.2– × H + T/2
Left endBase50.2 × 180.5H + T/2 × W + T
Right endBase50.2 × 180.5H + T/2 × W + T
Corner web ×4Base50.2 × 50.2H + T/2 × H + T/2
Corner web ×3Base71.1 × 35.5–
Corner webBase35.5 × 71.1–
Pose rigLid100 × 37.6–
Lid topLid100 × 145.8–
BackLid262.3 × 50.2–
FrontLid262.3 × 50.2–
Left endLid50.2 × 183.4–
Right endLid50.2 × 183.4–
Corner web ×4Lid50.2 × 50.2–
Corner web ×3Lid71.1 × 35.5–

1 more panels are listed in the editor’s structure step.

Adjustable in the editor

Beyond the size and board, this structure exposes 3 options; the template and 3D preview follow each change.

  • Lid depthmm
  • Thumb notcheson / off
  • Windowon / off

The telescope box family

The same structure with sizes, boards and options set for a use.

All 33 telescope box templates

Similar structures

Other structures built in a similar way, matched on code family, category, closures and proportions.

All trays & lids templates

Make this jigsaw puzzle box (500 pieces) yours

Open it in the editor to set your size, drop artwork on each face, check bleed and safe areas, and export print-ready PDF with the dieline on its own layer — or stage it in a 3D scene for a mockup.